Technical Cleanliness Inspection Solution

Item No.: 00111
We provide component cleaning solutions according to ISO16232, VDA19.1 and other standards. Particles are separated from the assembly and final analysis is performed using a suitable optical evaluation system.
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Description

Technical Cleanliness Inspection Solution

Why need Technical Cleanliness Inspection:

As we all know, the cleanliness of component' surfaces will affect the reliability and durability of advanced technology products in automobile, airplane and medical industry. Chip, burr, casting sand, welding slag, abrasive and other solid particles will cause the following damages: bearing blockage, valve blockage, nozzle blockage, short circuit, cylinder leakage, pump burning, etc.

 

Jetblue CleanTec provides you with a complete set of instruments and equipment for technical cleanliness testing independently developed and produced according to ISO16232, VDA19.1, ISO4406 and other internal specifications or standards, including membranes, tweezers, petri dishes, etc. required for testing, that is, particles are separated (extracted) from components, and a suitable optical evaluation system is used for final analysis. At the same time, according to your requirements, we can build a well-equipped cleanliness testing laboratory for you, and its clean room grade meets the ISO 8 standard.

Application standards

Standards

Mainly used for

ISO 11218:1993

Aerospace - Cleanliness classification for hydraulic fluids

ISO 12345:2013

Diesel engines - Cleanliness assessment of fuel injection equipment

ISO 14952:2003

Space systems - Surface cleanliness of fluid systems

ISO 16232-10:2007

Road vehicles - Cleanliness of components of fluid circuits

ISO 4406:1999

Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles

ISO 4407:1991

Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope

NAS 1638:2011

Cleanliness requirements of parts used in hydraulic systems

NF E 48-651:1986

TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE

NF E 48-655:1989

Hydraulic fluid power - Fluids - Particulate contamination - Expression of results

NF ISO 21018-1:2008

Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid

SAE AS 4059:2011

Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids

VDA 19.1:2015

Fluid circuits in automotive-Inspection of Technical Cleanliness

 

Detection process:

Step 1

Step 2

Step 3

Step 4

Step 5

Step 6

EXTRACTION

FILTRATION

WEIGHING

INSPECTION

REVIEW

RESULTS

1.Extract the particles from the part or component by use of fluid

2. Filter the fluid through a filter membrane to gather the residual dirt of washed components.

 

3.Take out the filter membrane with the extracted particles, dry or weight

4.Put the filter membrane on the technical cleanliness inspection system to scan

 

5.Inspection and review the particles by our software.

6. The report will show you the sizes and numbers of particles or fibers according to VDA19.1, ISO16232, ISO4406 and internal specifications.

 

 

 

Equipment composition:

No.

Product Picture

Item

Function

1

 

Component Cleanliness Cabinet

Particle extraction is carried out on the surface of parts by liquid high-pressure washing or ultrasonic wave.

2

 

Electric blast drying oven

The filter membrane is dried before and after filtration.

3

 

BSM-1.204 1/10000 Balance

Used for weighing the filter membrane before and after filtration (the quality of impurities can be obtained).

4

 

Technical Cleanliness Inspection System

Scanning and analyzing the particulate matter on the filter membrane, the results will show you the sizes and numbers of reflecting particles, reflecting particles fibers, regular particles, regular fibers according to VDA19.1, ISO16232, ISO4406 and internal specifications.

5

 

Cleaning Agent

Petri dish

Tweezers

Dust-free clothing

Drying dish

Auxiliary equipment

 

Laboratory plan:

 

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